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The 90-Day Factory Resurrection – A Step-by-Step Guide

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Your factory isn’t dying—it’s suffocating under fixable chaos. I’m Sanjay Poddar, and I’ve resurrected 175+ Delhi NCR factories, sparking ₹300 crore. My Kichkitch to Crores (KTC) program is a 90-day war on chaos, turning losses into crores.

Deepak, Priya, and Vikas went from ₹5L–10L/month losses to ₹7L–14L profits. Here’s exactly how I do it, step by step, using my 8 Pillars and 10 Key Areas. Stop bleeding—start building your legacy now.

Phase 1: Diagnosis (Week 1)

Your factory’s chaos—broken machines, feuding kin, cash leaks—needs a map. My Diagnosis Phase is a no-BS audit to find every leak.

Step 1: Free 60-Minute Virtual Audit

I call you, unpack your mess—staff slacking, family fights, ₹5L+/month vanishing. My Leak Detection Framework asks:
“What’s your output?”
“Who’s really running things?”

Deepak’s textile unit revealed 40% output, ₹10L losses. I spot the kichkitch fast—no sugarcoating.

Step 2: Worker Interviews

Spend Day 1 interviewing workers—ask:
“What’s one change that would double your output?”

My Positive Attitude Pillar listens first, uncovering fixes from the floor. Vikas’s team suggested a scrap sorting tweak—saved ₹3L in 48 hours.

Step 3: 3-Hour On-Site Inspection

I walk your floor using my 5S Kaizen Blitz—sort, set, shine, standardize, sustain.

At Priya’s auto unit, I found ₹4L in dead inventory, a cash flow killer. My Focus Pillar maps every leak—from MSME scrap profit to team feuds.

Phase 2: Surgery (Weeks 2–4)

Now we cut the rot—fast, precise, no mercy. My Surgery Phase attacks your 10 Key Areas.

Step 4: Cash Flow Freeze

Freeze all non-essentials for 30 days—redirect every rupee to training and core repairs.

Deepak found ₹50k/month in zombie tools. My Self-Confidence Pillar helped him redirect ₹2L into retraining.

Step 5: Scrap Liquidation Playbook

Scrap is your first crore. I sold ₹6L of Deepak’s cotton waste in 72 hours. Vikas banked ₹3L in 48.

My Scrap Sale Playbook and Hard Grind Pillar guarantee at least ₹50k+/month from waste—non-negotiable.

Step 6: Staff Retraining

Workers aren’t lazy—they’re lost.

Use my 10-Minute Victory Huddles, add ₹500/month Zero Defects Bonuses, and protect your top 10%. Give them ₹10k/month innovation budgets.

Vikas cut defects by 40%. Priya went from 50% turnover to 98% retention with my Cross-Training Checklist.

Step 7: Machine Overhaul

Machines leak ₹2L+/month in downtime.

Use daily 3-Minute Machine Checks via the Consistency Pillar. I’ve spent nights under machines—I make them hum. The Sacrifice Pillar means I fix until it’s right.

Step 8: Family Role Alignment

Family feuds kill crores. My Truth Session—a 4-hour post-deal showdown—uses the 3-Legged Stool Analogy: Owner. Kin. Staff. Balance them.

Deepak’s brother and son made peace—₹14L/month profit followed. That’s the Patience Pillar in action.

Phase 3: Recovery (Weeks 5–12)

We lock in profits and scale. My Recovery Phase ensures your factory doesn’t backslide.

Step 9: Turnaround Rally

Host a factory-wide rally—announce the resurrection plan, build urgency.

Use daily 5-minute huddles after to gather 1 suggestion per shift. Priya’s team sustained ₹7L/month scrap profit this way.

Step 10: KPI Dashboard Setup

Track output, defects, and cash flow using my Free Google Sheets KPI Dashboard. Priya used it to lock in profits.

My Self-Confidence Pillar builds belief in numbers—not gut guesses.

Step 11: Profit Lock System

Run daily 7 AM / 7 PM WhatsApp drills. Share targets and results.

My Positive Attitude Pillar turned Vikas’s ₹7L losses into ₹11L profit. My Profit Lock System—weekly strategy calls and monthly reviews—cements gains.

See the Journey: 90-Day Timeline

Download the 90-Day Timeline infographic—see your path from chaos to crores mapped clearly.

Diagnosis, Surgery, Recovery. Your factory’s resurrection, visualized.

Composite Case Study: Deepak, Priya, Vikas

  • Deepak (Textile): From 40% output and ₹10L loss to 95% output and ₹14L profit with scrap sales + family realignment.
  • Priya (Auto): From 50% staff turnover and ₹5L scrap loss to 98% retention and ₹7L scrap profit with cross-training.
  • Vikas (Steel): From 60% output and ₹7L loss to 92% output and ₹11L profit—his cousin was reformed, not replaced.

All in 90 days, using 10 on-site visits, 10 virtual check-ins, and daily WhatsApp drills.

Why Resurrection Matters

In 2011, I was kidnapped—pliers on my pinky, four days of hell. By 2014, bankruptcy crushed my ₹300 crore empire.

But I rebuilt. Your factory isn’t just numbers—it’s your family’s legacy. I’ve resurrected 175+ MSMEs—from Master Automotive to Vaishnav Cutter.

Don’t let chaos win. Fight for your factory.

Take Action Now

Your factory’s suffocating—₹5L+/month leaking to chaos.

My KTC program fixes it in 90 days. Backed by my 8 Pillars—Hard Grind, Patience, Sacrifice, Consistency, Discipline, Self-Confidence, Positive Attitude, Focus.

Book your free audit now—only 6 slots left this year.
Leverage Budget 2025–26 MSME grants to fund your transformation.

Start Your 90-Day Resurrection Now →

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